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How do you prepare for an FDA inspection under the QMSR?

We build FDA inspection readiness for medical device and IVD manufacturers under the QMSR and Program 7382.850, up to a mock inspection. Since February 2026, management reviews, internal audits and supplier audits are no longer exempt from FDA review.

Overview

What does the QMSR change about preparing for an FDA inspection?

FDA inspection preparation for medical devices and IVD · 21 CFR Part 820 (QMSR) · FDA Compliance Program 7382.850 · Form FDA 483

Last updated: October 29, 2026

A manufacturer with an ISO 13485 certificate and an established QSIT routine starts from a good position. Since February 2026 it still lacks evidence in several places that it did not have to show before, or had sorted differently.

  • The ISO 13485 certificate is treated internally as proof toward the FDA. Under the QMSR final rule, FDA inspections do not result in certificates of conformance to ISO 13485, and manufacturers with a certificate are not exempt from FDA inspections; the QMSR additions, among them Sections 820.10, 820.35 and 820.45, come on top.
  • Management reviews and audit reports are written for the internal file. The FDA did not carry the exception in former § 820.180(c) for management reviews, quality audits and supplier audit reports over into the QMSR (response to comment 55 of the final rule).
  • Preparation still follows the QSIT subsystems. Program 7382.850 organizes the requirements into six QMS areas and four other applicable FDA requirements; under inspection model 1 the investigator evaluates at least one element in every area and every OAFR.
  • Risk management lives only in the product file. Under Program 7382.850, investigators review the risk management documentation throughout the inspection and select elements and records based on the product risks they find there.

Industries

What this means in your industry

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Medical Devices

What applies
21 CFR Part 820 (QMSR) with ISO 13485:2016 incorporated by reference under § 820.7 and its own additions, among them Sections 820.10, 820.35 and 820.45; inspections follow Compliance Program 7382.850.
Who audits
Investigators of the FDA Office of Inspections and Investigations (OII); where significant objectionable conditions are found, OII makes an initial OAI classification and forwards the inspection to CDRH for further review.
When it surfaces
With an OAI classification: the FDA then recommends regulatory action, from an untitled letter or warning letter to judicial action.

IVD

What applies
The same QMSR and the same Program 7382.850, also for IVDs that CBER clears or approves through 510(k) or PMA; IVDs that CBER licenses under section 351 of the PHS Act are inspected under the separate program for licensed in vitro diagnostic devices.
Who audits
For CDRH-regulated IVDs, OII investigators; for CBER-regulated products, the OII Office of Biologics Inspectorate (OBI).

Services

How we support you

Mapping to Program 7382.850

Laying your own processes against the tables in Attachment A of the program: six QMS areas with their elements, the four OAFRs and the general items registration and listing, marketing authorizations and observations from the last inspection. Deliverable: a mapping table with evidence and contact person per element.

Review of management reviews and audit reports

Reading the latest management reviews, internal audits and supplier audits the way an investigator reads them: is every finding evaluated, tied to an action and followed up, and are the supplier reports in your own files? Deliverable: annotated reports and a list of open items before the inspection.

What it comes down to

Since February 2, 2026, 21 CFR Part 820 has been the Quality Management System Regulation (QMSR), incorporating ISO 13485:2016 by reference under § 820.7. On the same day the FDA changed its inspection approach: Compliance Program 7382.850 replaces QSIT and also covers PMA preapproval and postmarket inspections.

What the QMSR requires of the quality system is set out in the article QMSR and ISO 13485. How the program is structured, and why management reviews and audits are now inspection material, in the article FDA inspections under QMSR. This page is about preparing a site for exactly that inspection.

The QMSR applies to manufacturers of finished devices made in the United States or imported or offered for import into it, expressly including contract sterilizers, specification developers, relabelers and initial distributors of foreign entities (§ 820.1).

Whether a class I device is exempt from the QMSR is shown in the FDA classification database; an exempt manufacturer still keeps complaint files and the general records under § 820.35. Section 820.10(c) requires design and development under Clause 7.3 of ISO 13485 for class II and III devices and for certain class I devices, among them those automated with software.

Program 7382.850 organizes the requirements into six QMS areas and four other applicable FDA requirements (OAFRs), each with elements that Attachment A links to clauses of ISO 13485 and sections of Part 820. Which elements an investigator evaluates at minimum depends on the inspection model, and the model follows the inspection type.

Inspection typeSituationModel
Baseline surveillanceno prior FDA inspection and no MDSAP audit, or risk factors2: specified elements per area
Non-baseline surveillancelast FDA inspection or MDSAP audit classified NAI or VAI, site not enrolled in MDSAP1: at least one element per area and OAFR
Compliance follow-upprior regulatory action1
For-causesignal, issue or complaint1
Specific product risk assignmentspecific product risk1
PMA preapprovalPMA application2
PMA postmarketapproved PMA1

Outside surveillance, the model applies unless the inspection assignment specifies otherwise. For a PMA preapproval inspection of a device not yet on the US market, the OAFRs are excluded.

Both models add general items: registration and listing, the marketing authorizations, and whether the observations of the last inspection were corrected effectively. For that, the investigator looks at the depth of the investigation, the cause, the correction across the whole quality management system and the evidence of effectiveness.

At the end, the observations are written on Form FDA 483. The FDA expects corrections and plans in writing within 15 business days after the inspection has closed; the inspection is classified as NAI, VAI or OAI. With OAI, the FDA recommends regulatory action, from an untitled letter or warning letter to judicial action.

Outside this page are GMP inspections for drugs and notified body audits, which Inspection Readiness covers, and the certification of the quality management system under ISO 13485. The MDSAP audit, which replaces the FDA surveillance inspection at participating sites, has a preparation of its own.

Our approach

Our approach

01

QMSR check

Gap list against ISO 13485 and Sections 820.10, 820.35 and 820.45, ordered by product risk.

02

Mapping to the program

Table of QMS areas, OAFRs and elements with evidence and contact person, plus registration, listing and marketing authorizations.

03

Review records

Management reviews, internal audits and supplier audits that hold up when the FDA reads them.

04

Mock inspection

Practice inspection under the applicable inspection model, findings written as 483 observations.

05

Inspection and response

Back-room support and a draft written response, which the manufacturer submits within 15 business days after the inspection has closed.

Common pitfalls

Where projects commonly fail

The response to Form FDA 483 is organized only after the closeout meeting.

Program 7382.850 expects corrections and corrective action plans, with evidence, in writing within 15 business days after the inspection has closed, and the FDA considers voluntary corrections before initiating regulatory action only if they are communicated in a timely manner.

MDSAP participation is read as protection against every FDA inspection.

Under Program 7382.850, surveillance inspections are not conducted at sites actively enrolled in MDSAP; for-cause inspections, compliance follow-up inspections after a regulatory action and other non-surveillance inspections remain possible.

Product changes are assessed only inside the quality system.

One of the general items of every inspection is whether changes were evaluated for their impact on the marketing authorization; investigators also review labels, marketing material, websites and social media against the cleared or approved intended use.

The development team prepares to defend the design.

Under Program 7382.850, design and development observations on Form FDA 483 are limited to the adequacy of, and adherence to, the procedures and controls, not the safety or efficacy of a particular design.

Quality Management & Compliance

Do any of these pitfalls apply to you?

In a first call we assess your situation and say what needs clarifying first in your case. Without obligation, reply usually within one working day.

FAQ

Frequently asked questions

Since February 2, 2026, inspections check against 21 CFR Part 820 in its QMSR version, which incorporates ISO 13485:2016 by reference under § 820.7. QSIT is replaced by Compliance Program 7382.850 with six QMS areas (Change Control, Design and Development, Management Oversight, Measurement, Analysis, and Improvement, Outsourcing and Purchasing, Production and Service Provision) and four other applicable FDA requirements, each with elements. Form FDA 483 remains.

Sources
  • 21 CFR Part 820 (QMSR), eCFR, version of October 1, 2026: §§ 820.1, 820.3, 820.7, 820.10, 820.35, 820.45: https://www.ecfr.gov/current/title-21/chapter-I/subchapter-H/part-820
  • Federal Register, Medical Devices; Quality System Regulation Amendments, final rule, 89 FR 7496 (responses to comments 55 and 81): https://www.federalregister.gov/documents/2024/02/02/2024-01709/medical-devices-quality-system-regulation-amendments
  • FDA, Compliance Program 7382.850, Inspection of Medical Device Manufacturers, Parts I, III and V, Attachments A and B: https://www.fda.gov/media/80195/download
  • FDA, Quality Management System Regulation (QMSR): https://www.fda.gov/medical-devices/postmarket-requirements-devices/quality-management-system-regulation-qmsr

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Regulations & standards considered

  • 21 CFR Part 820 (Quality Management System Regulation, QMSR), in effect since February 2, 2026
  • 21 CFR § 820.7 (incorporation by reference of ISO 13485:2016 and ISO 9000:2015 Clause 3)
  • 21 CFR § 820.10 (requirements for a quality management system, with references to Parts 803, 806, 821 and 830)
  • 21 CFR § 820.35 (control of records) and § 820.45 (device labeling and packaging controls)
  • 21 CFR § 820.180(c) of the former version (exception for management reviews, quality audits and supplier audit reports, not carried over into the QMSR)
  • Final rule Medical Devices; Quality System Regulation Amendments, 89 FR 7496, responses to comments 55 and 81
  • FDA Compliance Program 7382.850, Inspection of Medical Device Manufacturers (in effect since February 2, 2026)
  • FD&C Act section 704 (inspection authority; paragraph (a)(4) records requests in advance of or in lieu of an inspection)
  • 21 CFR Parts 803, 806, 821 and 830 (medical device reporting, corrections and removals, tracking, UDI)
  • ISO 13485:2016 (part of the QMSR through § 820.7)

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